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way for the process industry

Industry-specific functions provide sustainable improvements in the process industry

The process industry is characterised by frequently varying needs with limited flexibility for the capacity. There is also high pressure to fully utilise machines sometimes accompanied by significant set-up and cleaning costs. wayRTS therefore offers functions that are tailor-made for the process industry, such as:

Modelling batches and their lifespans
Planning and managing quality assurance and control
Matrices for depicting set-up and cleaning processes between different products
Production campaigns to summarise production orders by different criteria
Modelling tolerance quantities to avoid unnecessary production orders
Automated optimisation with freely scalable objectives (no backlogs, on-time delivery, compliance with capacity limits)

In particular in the pharmaceutical industry and in food production, production is subject to strict regulations. In line with the FDA validation requirements, wayRTS was developed to GAMP4.

Excerpt from our way customers in process industries:

Boehringer Ingelheim Pharma GmbH & Co. KG

Following the introduction of the real-time planning system, the five product groups could be planned and controlled in wayRTS. Immediately after implementation it was possible to increase transparency in process planning and control, shorten the throughput times and improve resource utilisation.
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Melitta Kaffee GmbH

Using real-time simulation coffee producer Melitta has been making its whole supply chain more flexible - from planning, procurement, roasting and grinding up to packaging and delivery. A central planning department controls the production of an ever increasing number of variants using real-time software wayRTS.
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Merz Pharma GmbH & Co. KGaA

By such measures as integrating quality control into a central planning environment, Merz was able to significantly improve its productivity. Merz achieved break-even within a year of starting the Wassermann project.
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Orthomol pharmazeutische Vertriebs GmbH

Orthomol, one of the leading companies in the ortho-molecular nutritional medicine segment, analysed and optimised its supply chain. The result: An order management department especially created for this is now the central interface and coordinates planning, material procurement, production and the extended workbenches. Orthomol now plans and controls its production and delivery network efficiently using the wayRTS standard software. » More

Rottendorf Pharma GmbH

Rottendorf decided to implement the wayKPI indicator tool in order to be able to continually check such indicators as throughput times, on-time delivery and inventory. As an add-on to the standard way software, this controlling instrument planner provides current and detailed information about the performance of the Rottendorf supply chain.
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